Description
NEW Clymer repair manual for Twin Cam Harley-Davidson Dyna models 2006 to 2011
Clymer repair manuals are your number one source for repair and service information. They are specifically written for the do-it-yourselfer as well as the experienced mechanic. Using a Clymer repair manual is an inexpensive way to keep you vehicle working properly. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Written and edited by industry experts, every manual provides reliable step-by-step technical information in a wide variety of industries. If you are involved in the repair and service of motorcycles, ATV’s, marine engines and outdoor power equipment, Clymer should be an essential tool.
Clymer manuals are the most user-friendly repair manuals available today…
- Handy thumb-tabs put the chapter you need right at your fingertips.
- Detailed substeps expand on repair procedure information
- Notes, cautions and warnings throughout each chapter pinpoint critical information.
- Numbered instructions guide you through every repair procedure step by step.
- Bold figure number help you quickly match illustrations with instructions.
- Detailed illustrations, drawings and photos guide you through every procedure.
- Enlarged inset helps you identify and examine parts in detail.
- Numbered table of contents…easy to use so that you can find the information you need fast.
The engine oil capacity was omitted from the capacity table.
Engine oil capacity
2006-2011 FXD, FXDB, FXDC, FXDL, FXDWG and FXD35 models
With oil change 2.5 qt. (2.4 L)
After engine rebuild 3.0 qt. (2.7 L)
2007 FXDSE and 2008 FXDSE2 models (oil tank w/filter) 3.5 qt. (3.3 L)
2009 FXDFSE and 2010 FXDFSE2 models (oil tank w/filter) 4.0 qt. (3.8 L)
This Harley-Davidson Dyna Manual is 544 pages.
Trouble codes, flow charts and color wiring diagrams on CD.
CHAPTER 1 / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Decimal place values / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER 2 / TROUBLESHOOTING
Operating requirements / Engine starting / Engine performance / Engine noises / Electrical testing / Starting system / Charging system / Ignition system / Fuel system / Engine lubrication / Clutch / Transmission / Lighting system / Vibration / Front suspension and steering / Brake system / Electronic diagnostic system / Specifications
CHAPTER 3 / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Tires and wheels / Screamin' eagle and CVO models lubrication / Engine oil and filter / Transmission oil / Primary chain case oil / Front fork oil / Control cables / Throttle control grip lubrication / Jiffy stand lubrication / Primary chain and drive belt / Brake system service / Clutch system / Throttle cables adjustment / Fuel line inspection / Steering play inspection / Swing arm pivot bolt inspection / Shock absorber inspection / Engine mounts and stabilizer / Exhaust system / Fasteners / Electrical equipment and switches / Tune-up / Air filter element / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Motorcycle alignment / Specifications
CHAPTER 4 / ENGINE TOP END
Engine removal and installation / Rocker arms, pushrods and valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Exhaust system / Active exhaust module / Specifications
CHAPTER 5 / ENGINE LOWER END
Engine / Oil pump / Camshaft support plate / Crankcase and crankshaft / Crankcase bearing replacement / Engine break-in / Specifications
CHAPTER 6 / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate movement inspection / Primary drive assembly / Clutch shell, hub and sprocket / Primary chain and tensioner inspection / Compensating sprocket inspection / Clutch cable replacement / Clutch lever assembly / Clutch release cover / Clutch service Screamin' Eagle and CVO models / Specifications
CHAPTER 7 / TRANSMISSION
Shift assembly / External shift mechanism / Transmission top cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER 8 / FUEL SYSTEM
Air filter backplate / Backplate inspection / Depressurizing the fuel system / Fuel tank / Fuel supply check valve / Top plate / Fuel level sending unit / Fuel pump assembly / Fuel filter / Inlet strainer / Fuel pump / Fuel pressure regultor / Fuel pressure test / Fuel tank console / Electronic fuel injection EFI / Throttle and idle cables / Induction module / Fuel injectors / Intake air temperature IAT sensor / Throttle position sensor TPS / Idle air control IAC sensor / Manifold absolute pressure MAP sensor / Engine temperature ET sensor / Oxygen O2 sensor / Evaporative emission control system / Specifications
CHAPTER 9 / ELECTRICAL SYSTEM
Electrical component replacement / Fuses / Maxi-fuse / Ground wires and studs / Battery / Battery tray / Charging system / Alternator / Voltage regulator / Ignition system / Ignition coil / Electronic control module ECM / Side electrical caddy / Crankshaft position sensor / Engine temperature sensor / Bank angle sensor / Vehicle speed sensor / Starting system / Starter / Lighting system / Headlight / Turn signals / Taillight brake light / Fuel tank console mounted instruments / Indicator lamps / Handlebar mounted instruments / Fuel gauge / Automatic compression release solenoid / Switches / Jiffy stand interlock / Horn / Turn signal security modules / Relays / Electrical connector service / Wiring diagrams / Specifications
CHAPTER 10 / WHEELS, HUBS AND TIRES
Motorcycle stands / Brake rotor protection / Front wheel / Rear wheel / Front and rear hubs / Driven sprocket / Drive sprocket / Drive belt / Laced wheel service / Wheel balance / Tire changing / Tire repairs / Tire runout / Specifications
CHAPTER 11 / FRONT SUSPENSION AND STEERING
Handlebar / Handlebar inspection / Lower clamp rubber bushing replacement / Front fork / Steering head and stem / Steering head bearing race replacement / Fork stem lower bearing replacement / Steering play checking and adjustment / Specifications
CHAPTER 12 / REAR SUSPENSION
Shock absorbers / Shock absorber adjustment / Swing arm / Specifications
CHAPTER 13 / BRAKES
Brake service / Front brake pad replacement / Front brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Brake bleeding / Flushing the brake system / Specifications
CHAPTER 14 / BODY AND FRAME
Seats / Front fender / Rear fender / Jiffy stand / Foot rest / Highway foot rest / Spoiler / Specifications
INDEX
Troubleshooting Codes, Flow Charts and Color Wiring Diagrams on CD.
Models Covered
FXD Dyna Super Glide (2006-2010)
FXDC Dyna Super Glide Custom (2006-2011)
FXDL Dyna Low Rider (2006-2009, 2010-2011 HDI Japan only)
FXDWG Dyna Wide Glide (2006-2008, 2010-2011)
FXD35 35th Anniversary Super Glide (2006)
FXDB Street Bob (2006-2011)
FXDF Fat Bob (2008-2011)
FXDSE Screamin' Eagle Dyna (2007)
FXDSE2 Screamin' Eagle Dyna (2008)
FXDFSE CVO Dyna Fat Bob (2009)
FXDFSE2 CVO Dyna Fat Bob (2010)
Part Number 6890431
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